Technologie

Ecologically friendly thermo-chemical treatment of steel products

The Department of Heat Treatment of the Institute of Precision Mechanics in Warsaw has developed an ecologically friendly thermo-chemical treatment of tooling, meeting the current requirements of its manufacturers.

 

The developed technological process named Nitrooxidation AG is a modification of an earlier technology of gaseous oxynitriding, developed by IMP, consisting of the subjection of steel products to the action of an atmosphere generated from a mixture of ammonia and water vapour at temperatures within the range of 500÷600°C and implemented widely, especially in the case of tools made from high speed steel. Both oxynitriding, as well as Nitrooxidation AG cause the formation of diffusion layers on the surface of tooling manufactured from high speed steel. These are composed of an oxide zone and a deeper zone enriched by nitrogen, resulting in an extension of tool life by the enhancement of their wear resistance, as well as resistance to corrosive environment. At the same time, the exterior oxide zone gives the tool surface an aesthetic dark colouring.

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Production of surface layers under glow discharge conditions

Technological progress makes the bigger and bigger requirements for mechanical properties of parts of machines and tools. Besides the high hardness, fatigue strength and resistance to wear, the extended corrosion resistance is reqiured. These all reqiurements can be fulfilled by formation of a new solid phase on the surface of the treated object by means of direct current and pulsed current glow discharge.

The Institute of Precision Mechanics has developed the following technologies of production of composite layers:

  • ferritic glow-discharge carbonitriding, technology – IMPJON;
  • glow-discharge nitriding and oxidizing – technology IMPAS;
  • formation of Ti(NCO) based composite layers.

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Vacuum brazing of aero engine hydraulic duct joints using silver alloy

The subject of this innovation is a technique for vacuum brazing of reliable fuel, oil and air duct assemblies for aero engines used in different types of modern airplanes, as well as helicopters, both military and civilian. The technology was developed in a cooperation with Warsaw University of Technology and WSK "PZL-Rzeszów" S.A.

The technological process does not cause the formation of any waste products, and components produced with its application are 100% recyclable.

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Vacuum Chromizing Technology

Vacuum chromizing, which involves treating steel in chromium vapour under low pressure conditions, is used for improving properties of steel surface such as hardness, wear, corrosion resistance and thermal oxidation. The chromizing processes is carried out in a cold-wall vacuum oven at the temperature range 1050÷1200°C, for various times. The pressure range of these processes was extended from 10 Pa down to10-2 Pa.

The vacuum chromizing technology is environmental safe (no waste). In contrast to other chromizing methods (powder, gas, etc.), neither toxic reagents i.e. chlorides nor a hydrogen containing atmosphere have been used.

 

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Heat Treatment Department

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Institute of Precision Mechanics - Heat Treatment Department, Duchnicka 3 Str., 01-796 Warsaw, POLAND
Phone (+48 22) 56 02 914, Fax (+48 22) 669 13 90, e-mail: tomasz@imp.edu.pl